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ARC welding method for bonding steel with aluminum

Zhenyang LU, Pengfei HUANG, Wenning GAO, Yan LI, Hanpeng ZHANG, Shuyan YIN

《机械工程前沿（英文）》 2009年第4卷第2期页码 134-146 doi: 10.1007/s11465-009-0033-x

摘要： When welding steel with aluminum, the appearance of intermetallic compounds of Fe and Al will decrease tenacity and increase rigidity, which leads to bad joint performance. A new type of low energy input (LEI) welding technology is introduced which can be used to weld steel with aluminum. Using the technology, brazing was located on the steel side and arc fusion welding on the aluminum side. The less heat input reduces the thickness of intermetallic compounds to 3-4 μm. Tensile strength tests prove that the joint breaks at the heat-affected zone and the strength is higher than 70% of the aluminum’s. Thus, the method can lead to a good performance joint.

关键词： joining of steel and aluminum low energy input welding arc welding fusion welding – brazing

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A novel soft-switching twin arc pulse MAG welding inverter

WANG Zhenmin, XUE Jiaxiang, WANG Fuguang, HUANG Shisheng

《机械工程前沿（英文）》 2007年第2卷第2期页码 224-227 doi: 10.1007/s11465-007-0039-1

摘要： The high-speed double wire pulse metal gas arc (MAG) welding process possesses advantages of automation and high efficiency and quality. Thus, it attracts much more attention nowadays. To meet the requirements of the double wire pulse MAG welding process, a novel double wire pulse MAG welding inverter integrated with technologies, such as soft-switching, double closed loop control, and synchronic control, is produced. A complete performance test was done for the pulsed MAG welding power supply by using a computer testing platform. The results of the experiment indicate that the novel welding inverter has an excellent performance both in the dynamic and the static characteristics. Also, the synchronic control between the master inverter and the slave inverter is reliable.

关键词： high-speed control computer experiment indicate platform

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新型弧焊电源及其智能控制

黄石生,薛家祥,余文松,陈延明

《中国工程科学》 2000年第2卷第4期页码 70-74

摘要：

重点介绍了弧焊逆变器新的发展方向--软开关相移PWM控制技术，给出了一个具体的电路实例和试验结果；分析了弧焊逆变器动态过程的仿真技术和模糊逻辑控制方法，为新型弧焊逆变器的研制提供了一种新思路。

关键词：弧焊逆变器软开关动态过程仿真模糊控制

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焊接电弧光谱信息测控技术及其应用

李俊岳,杨运强,李桓,张晓囡,杨立军

《中国工程科学》 2001年第3卷第7期页码 21-29

摘要：

焊接电弧中含有丰富的光谱信息，利用这些信息对焊接电弧这一复杂的物理现象进行测试（或称诊断）和控制，是提高和发展焊接技术的一种非常有效的方法，具有重要的理论和实际意义。文章论述了这方面研究的进展，阐明了电弧光谱信息的测控原理，介绍了电弧光谱信息在电弧诊断，电弧气氛监控，弧焊区成像，特别是近年来在脉冲MIG焊熔滴过渡控制等方面的应用情况。同时，还介绍了这一技术在等离子体现象中的一些重要应用，并总结出几点基本看法，指出了它的发展方向。

关键词：光谱信息焊接电弧等离子体诊断自动控制

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脉冲MIG焊熔滴过渡光谱信息的研究

李俊岳,杨立军,胡胜钢,李桓,柳刚

《中国工程科学》 2000年第2卷第7期页码 79-86

摘要：

采用焊接电弧光谱检测装置，对脉冲MIG焊熔滴过渡的光谱信息进行了研究，结果表明，电弧光谱信息可以很好地反映脉冲MIG焊的熔滴过渡；发现了多种熔滴过渡的光谱信息模式，这些模式可反映1峰0基、1峰1基等各种形式的熔滴过渡，特别是可以对脉冲峰值期间的多滴喷射过渡作出清晰的反映；信号波形的脉动幅值大，脉宽较宽，抗干扰能力强，容易识别，信号品质优越。这些结果为脉冲MIG焊熔滴过渡的光谱实时控制奠定了良好基础，为脉冲MIG焊的控制开辟了一条新途径。

关键词：电弧光谱信息脉冲MIG焊熔滴过渡过渡模式

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Stress field near circular-arc interface crack tip based on electric saturation concept

Longchao DAI, Xinwei WANG

《机械工程前沿（英文）》 2009年第4卷第3期页码 320-325 doi: 10.1007/s11465-009-0042-9

摘要： Within the framework of nonlinear electroelasticity, the anti-plane problem of a circular-arc interfacial crack between a circular piezoelectric inhomogeneity and an infinite piezoelectric matrix subjected to a far-field uniform loading is investigated by an electrical strip saturation model, the complex variable method, and the method of analytical continuation. Explicit closed form expressions for the complex potentials in both the matrix and the inclusion, and the stress intensity factor at the crack tip are presented. Comparison with some related solutions based on the linear electroelastic theory shows the validity of the present solutions

关键词： piezoelectric material arc crack strip saturation stress intensity factor

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Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

《机械工程前沿（英文）》 2009年第4卷第1期页码 1-4 doi: 10.1007/s11465-009-0012-2

摘要： In the present study, a cored wire of 304 L stainless steel as sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wear resistant coating containing amorphous phase by arc spraying. The microstructure of the coating was investigated. The porosity and hardness of the coating were determined. The wear performance of the coating was evaluated. The XRD and TEM analyses showed that there are high volume of amorphous phase and very fine crystalline grains in the coating. DTA measurements revealed that the crystallization of the amorphous phase occurred at 579.2°C. Because metallurgical processes for single droplets were non-homogenous during spraying, the lamellae in the coating have different hardness values, which lie between about 700 and 1250 HV . The abrasive wear test showed that the new Fe-based coating was very wear resistant.

关键词： amorphous phase arc spraying microstructure wear cored wire

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Local arc discharge mechanism and requirements of power supply in micro-arc oxidation of magnesium alloy

Ming CHEN, Yuezhou MA, Yuan HAO,

《机械工程前沿（英文）》 2010年第5卷第1期页码 98-105 doi: 10.1007/s11465-009-0088-8

摘要： To study the requirements of the power supply in micro-arc oxidation (MAO) of magnesium alloy, many experiments were performed under the DC, unipolar, and ambipolar pulse output modes. Based on the experimental results and electric arc theory, the separate local arc discharge mechanism was put forward. It is considered that magnesium MAO process consists of three stages including anodic oxidation, micro-arc oxidation, and large-arc discharge in turn with increasing source voltage. The MAO film is composed of metal oxides that resulted from numerous discrete local arc discharges, which accumulate the non-equilibrium structure after undergoing sudden heating and cooling cycles. Separate local arc discharge is caused by the process in which the oxygen-based gas is ionized in the conduct channel bearing electric field intensity, changed from insulator to conductor that presents sharp negative resistance effect, and produced partially high temperature to ignite locally metal oxidation. The local arc discharge model is described as four courses: gas created from electrolysis, arc discharge, metals oxidization, and cooling and shrinking of oxides. The purpose of pulse supply is to inhibit the large-arc discharge by intervening proper cooling time, which cannot be actualized by a unipolar pulse mode because of the strong capacitive load characteristics but can be reached by an ambipolar pulse supply because the negative pulse period acts as cooling time. Using a discharge loop to remove the influence of load capacitive, a new type of pulse power supply for MAO is developed, so that the large-arc problem is resolved effectively, the film-forming efficiency is improved, and the pollution of the film and electrolyte caused by negative voltage is avoided.

关键词： micro-arc oxidation local arc discharge pulse power supply magnesium alloy

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Submerged arc plasma system combined with ozone oxidation for the treatment of wastewater containing

《环境科学与工程前沿（英文）》 2021年第15卷第5期 doi: 10.1007/s11783-020-1384-0

摘要：

• Submerged arc plasma was introduced in terms of wastewater treatment.

关键词： Thermal plasma Submerged arc plasma Wastewater Ozone Phenol Highly energetic electron

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Study of mechanism of activating flux increasing weld penetration of AC A-TIG welding for aluminum alloy

HUANG Yong, FAN Ding, FAN Qinghua

《机械工程前沿（英文）》 2007年第2卷第4期页码 442-447 doi: 10.1007/s11465-007-0076-9

摘要： When multi-component flux AF305 is used as surface activating flux for an aluminum alloy, the weld pene tration of activating flux-tungsten inert-gas (A-TIG) welding is over two times more than that of conventional TIG welding. Using A-TIG welding with the modes of alternating current (AC), direct current electrode negative (DCEN) and direct current electrode positive (DCEP), respectively, the flux differently affects weld penetration when the polarity is different. After studied the effect of compelled arc con striction on weld penetration of AC welding, it is believed that the constriction of the whole arc root is not the main mechanism that flux AF305 dramatically improves weld penetration. The penetration has a relationship with the separate distribution of slag on the weld surface. Then, an observation of scanning electron microscopy (SEM) and an electronic data systems (EDS) analysis of slag were performed respectively. The separate distribution of slag on the weld pool during welding and the great constriction of arc spots were confirmed by TIG welding with helium shielding gas. The relationship between slag distribution and weld penetration was studied by adding aluminum powder into flux AF305 to change the distribution of slag. During welding, the separate distribution of slag on the weld pool results in the great constriction of arc spots, an increase in arc spot force, and an increase in Lorentz force within the arc and weld pool. Finally, the weld penetration is increased.

关键词： A-TIG welding surface DCEN electrode negative increase

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基于DBN模型的激光焊接状态在线监控研究 Article

张艳喜, 游德勇, 高向东, Seiji Katayama

《工程（英文）》 2019年第5卷第4期页码 671-678 doi: 10.1016/j.eng.2019.01.016

摘要：

本文开发了集辅助激光成像系统、紫外/可见波段视觉成像系统（波长小于780 nm）、光谱测量仪、光电传感器的多传感器系统，用以观察和分析激光焊接过程中的焊接状态信息。本文采用小波包分解方法对通过光电传感器获得的可见光波段传感信号和激光反射传感信号进行分解并提取相关特征。光谱仪采集到的信号的主要波长为400~900 nm，将其分为25个子带并采用统计方法来提取光谱信号特征。利用紫外/可见波段视觉成像系统采集的图像获取金属蒸气和飞溅的特征，而辅助照明视觉传感器系统主要是用来采集匙孔特征。本文基于上述焊接过程的实时量化特征建立了焊接状态监测的深度信念网络（DBN），并采用遗传算法对所提出的DBN模型参数进行优化。与传统的反向传播神经网络（BPNN）模型相比，本文建立的DBN模型在焊接状态监测方面具有更高的精度和鲁棒性。最后，本文通过三个附加焊接试验验证了该方法在激光焊接状态监控中的有效性和泛化能力。

关键词：在线监控多传感小波包分解深信度网络

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Offline motion planning and simulation of two-robot welding coordination

Tie ZHANG, Fan OUYANG

《机械工程前沿（英文）》 2012年第7卷第1期页码 81-92 doi: 10.1007/s11465-012-0309-4

摘要：

This paper focuses on the two-robot welding coordination of complex curve seam which means one robot grasp the workpiece, the other hold the torch, the two robots work on the same workpiece simultaneously. This paper builds the dual-robot coordinate system at the beginning, and three point calibration method of two robots’ relative base coordinate system is presented. After that, the non master/slave scheme is chosen for the motion planning, the non master/slave scheme sets the poses versus time function of the point u on the workpiece, and calculates the two robot end effecter trajectories through the constrained relationship matrix automatically. Moreover, downhand welding is employed which can guarantee the torch and the seam keep in good contact condition all the time during the welding. Finally, a Solidworks-SimMechanics simulation platform is established, and a simulation of curved steel pipe welding is conducted. The results of the simulation illustrate the welding process can meet the requirements of downhand welding, the joint displacement curves are smooth and continuous and no joint velocities are out of working scope.

关键词： complex curve seam two robots coordinated welding motion planning

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Review on electromagnetic welding of dissimilar materials

K. SHANTHALA,T. N. SREENIVASA

《机械工程前沿（英文）》 2016年第11卷第4期页码 363-373 doi: 10.1007/s11465-016-0375-0

摘要：

Electromagnetic welding (EMW) is a high-speed joining technique that is used to join similar or dissimilar metals, as well as metals to non-metals. This technique uses electromagnetic force to mainly join conductive materials. Unlike conventional joining processes, the weld interface does not melt, thus keeping the material properties intact. Extremely high velocity and strain rate involved in the process facilitate extending the EMW technique for joining several materials. In this paper, the research and progress in electromagnetic welding are reviewed from various perspectives to provide a basis for further research.

关键词： electromagnetic welding impact dissimilar materials

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Experimental and modeling studies on installation of arc sprayed Zn anodes for protection of reinforced

Xianming SHI

《结构与土木工程前沿（英文）》 2016年第10卷第1期页码 1-11 doi: 10.1007/s11709-016-0312-7

摘要： Arc sprayed zinc (Zn) anode on concrete surfaces has been an emerging technology for protecting reinforced concrete structures from rebar corrosion in coastal environments. Many cathodic protection (CP) systems with arc sprayed Zn anodes will reach or exceed their design life in the near future and thus may function improperly or insufficiently, making it necessary to replace the aged anodes. However, prior to this study, little was known about the most effective profile for the concrete surface, for either new concrete or old concrete with existing Zn anodes removed. This work develops criteria to properly prepare the concrete surface before the application of new Zn anode. Experimental studies were conducted both in the laboratory and for a field structure in Oregon. Artificial neural network was used to achieve better understanding of the complex cause-and-effect relationships inherent in the Zn-mortar or Zn–concrete systems and was successful in finding meaningful, logical results from the bond strength data. The goal is to achieve strong initial bond strength of new Zn to concrete, which is essential for long-term performance of the CP system. The results from this case study suggest that it is necessary to adjust the anode removal and surface sandblasting based on the electrochemical age of the existing concrete. In all cases of sandblasting, minimize the exposure of large aggregates (e.g., those bigger than 19 mm in diameter).

关键词： arc sprayed Zn anode replacement reinforced concrete bridge preservation neural networks surface profile

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Structure and performance of welding joint of Q235 steel welded by SHS welding

Junzhi HU, Sumei WANG, Xiaoli ZHAO, Shilin ZHU, Botao YU,

《机械工程前沿（英文）》 2010年第5卷第2期页码 189-193 doi: 10.1007/s11465-010-0003-3

摘要： A self-propagating high-temperature synthesis (SHS) welding-pen that can weld steel workpiece from 6 to 10 mm is developed and welds the Q235 steel. The structure and properties of the welding joint are studied. The result indicates that this type of welding is melting and the fusion zone is clear. The tensile-strength of the welding joint is 283 MPa, flexural strength is 628 MPa, impact toughness is 46.43 J·cm, and the microhardness of the welding joint and fusion zone are 230 HV and 255.6€HV, respectively. The mircohardness of the fusion zone and the welding line are higher than that of the matrix.

关键词： self-propagating high-temperature synthesis (SHS) welding welding line structure and performance melting